Microencapsulation
Protect the ingredient, and the formula around it

Overview:
Some ingredients are difficult neighbours. Iron is the clearest example: it oxidises on contact with air, it carries a metallic taste consumers reject, and it quietly degrades the vitamin C and vitamin A sitting next to it in the same capsule. Polyphenols in the formula push it from the absorbable ferrous form into the ferric form the body struggles to use, and free iron in the gut brings nausea and discomfort that stop people taking the product at all. A supplement that upsets the stomach is not a quality problem for the manufacturer. It is a repeat purchase problem for the brand.
Approach:
We coat the ingredient before it ever meets the rest of the blend. Microencapsulation places a shell around the active on a carrier, so the material is protected from moisture and heat before, during and after packaging, from oxygen while it sits on the shelf, and in some cases from stomach acid, which improves absorption where it matters instead of releasing everything at once. The taste never reaches the consumer because the coating never opens in the mouth.
The same technique solves a second problem: homogenisation of materials that refuse to stay mixed. When CBD paste kept forming sediment, we homogenised it, sprayed it onto a zeolite carrier and produced granules with exact, verifiable content, then encapsulated those. It became one of the first CBD granulates made in Europe.
Microencapsulation is more demanding than granulation and depends heavily on the raw material, because pressure and temperature have to suit the active. We assess feasibility on your specific ingredient before promising anything.



Technical specifications:
Coating of sensitive actives on a carrier before blending
Protection from moisture, heat and oxygen through shelf life
Gastric protection where controlled release is required
Taste and odour masking for minerals and reactive actives
Prevents interaction with vitamins and polyphenols in the same formula
Carrier systems including zeolite for pastes and liquid actives
Feasibility assessed per ingredient, since pressure and temperature are active specific
Results:
For the brand owner this is the difference between a formula that works on paper and one that works in the bottle twelve months later. The declared active is still the declared active, the vitamins beside it are intact, the product tastes the way it should, and the consumer keeps taking it. Reactive ingredients stop dictating what you are allowed to put in your formula.
The hardest ingredients to work with are usually the ones your product needs most.
Have an ingredient that will not behave? Talk to our formulation team
3
Barriers in one coating: moisture, oxygen, acid
1st
CBD granulate produced in Europe
2
Problems solved at once: stability and taste.

